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Power Up: Energy-Use Simulations for Greener Factories

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    Description

    The industry is responsible for a significant part of the global GHG emissions from energy. It is crucial that modern organizations understand energy use in their production facilities. Energy-use planning should consider not only the total amount consumed, but also timing—taking into account intermittent renewable generation, dynamic pricing, and variable CO2 intensity. On-site generation and energy storage cannot be evaluated without a model of the production process. FlexSim is a simulation product that has been used in manufacturing applications for more than 20 years. Flexcon Helios extends general-purpose FlexSim and can specify power requirements for different phases of any process modeled in FlexSim. The simulation can predict a realistic power curve, and the Flexcon Helios module allows users to define a dynamic policy on how energy sources are used. If coupled with an intermittency model, dynamic pricing, or CO2 intensity data, this approach can assess the total costs and carbon footprint of the process.

    Key Learnings

    • Learn about the role that production process modeling plays in energy use planning and greenhouse gas emission reduction in factories.
    • Apply a Flexcon Helios module to a FlexSim simulation of an industrial process.
    • Discover how dynamic pricing and carbon intensity data can be used to assess the costs and carbon footprint of the process.