Introduction to order consolidation

Explain the relevance of building a real-world scenario of an order fulfillment center.

00:03

To fully understand the modeling and simulation capabilities of FlexSim, it is important to be able to replicate a real-life scenario.

00:13

In this course,

00:14

you will build an example that combines and configures multiple elements across a Process Flow

00:19

and 3D model of an order fulfillment center.

00:23

At the end of this course, you will be able to configure activities and object properties,

00:29

as well as build the logic to simulate order consolidation in a warehouse.

00:35

Here, you can assume that this example order fulfillment center receives orders at any time of day.

00:42

Each order is comprised of a specific number of items located anywhere within a large warehouse.

00:50

To represent this process, six pick areas are built into the model, shown by the six conveyors.

00:58

While the item storage racks are not shown, you can imagine that each conveyor leads to a series of racks where the items are stored.

01:08

Team members pick the items in their respective areas,

01:12

then place them on the conveyors, where the items are then conveyed to one of three pack stations.

01:18

When an order is placed, it is assigned a specific slot in one of the three racks called a put wall.

01:26

Put walls allow an Operator to retrieve an item from the conveyor and place it in the assigned rack for the order.

01:34

Each of the items for that order go to the same put wall.

01:39

When all items for an order are placed in the put wall, then the order is considered complete;

01:46

a tote is generated for packing, and the pack operator is notified to pack the order.

01:53

The pack operator packs the items and places the completed order on the conveyor.

01:59

To accurately simulate this process, you will need to set up multiple aspects of a process flow that drive the simulation in the 3D model.

02:09

This includes the order and pick setup,

02:13

the put wall slot reservations,

02:18

tracking picks through the model,

02:22

packing the picks in a tote,

02:24

and avoiding jams with photo eyes.

02:28

Building these aspects of the process allows you to understand how to configure properties and parameters,

02:35

use lists, apply labels, use objects, control operators, set up triggers, and more to replicate a multi-faceted process in FlexSim.

Video transcript

00:03

To fully understand the modeling and simulation capabilities of FlexSim, it is important to be able to replicate a real-life scenario.

00:13

In this course,

00:14

you will build an example that combines and configures multiple elements across a Process Flow

00:19

and 3D model of an order fulfillment center.

00:23

At the end of this course, you will be able to configure activities and object properties,

00:29

as well as build the logic to simulate order consolidation in a warehouse.

00:35

Here, you can assume that this example order fulfillment center receives orders at any time of day.

00:42

Each order is comprised of a specific number of items located anywhere within a large warehouse.

00:50

To represent this process, six pick areas are built into the model, shown by the six conveyors.

00:58

While the item storage racks are not shown, you can imagine that each conveyor leads to a series of racks where the items are stored.

01:08

Team members pick the items in their respective areas,

01:12

then place them on the conveyors, where the items are then conveyed to one of three pack stations.

01:18

When an order is placed, it is assigned a specific slot in one of the three racks called a put wall.

01:26

Put walls allow an Operator to retrieve an item from the conveyor and place it in the assigned rack for the order.

01:34

Each of the items for that order go to the same put wall.

01:39

When all items for an order are placed in the put wall, then the order is considered complete;

01:46

a tote is generated for packing, and the pack operator is notified to pack the order.

01:53

The pack operator packs the items and places the completed order on the conveyor.

01:59

To accurately simulate this process, you will need to set up multiple aspects of a process flow that drive the simulation in the 3D model.

02:09

This includes the order and pick setup,

02:13

the put wall slot reservations,

02:18

tracking picks through the model,

02:22

packing the picks in a tote,

02:24

and avoiding jams with photo eyes.

02:28

Building these aspects of the process allows you to understand how to configure properties and parameters,

02:35

use lists, apply labels, use objects, control operators, set up triggers, and more to replicate a multi-faceted process in FlexSim.

Video quiz

Required for course completion

In FlexSim, what process or processes do you need to set up in your process flow and model to simulate order consolidation in a warehouse?

(Select one)
Select an answer

1/1 questions left unanswered

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